Rotating machines, in particular large power objects, are frequently referred to as
"critical machines", i.e. those, whose failures are extremely harmful for human
beings and the environment. Therefore an important role is attributed to modern
diagnostic and supervising systems, especially those making use of extended bases
of knowledge and artificial intelligence. In this context developing modern tools
to more accurately describe the dynamic state of those machines has become a
challenge for numerous research teams worldwide. Those activities were also taken
up at the Institute of Fluid-Flow Machinery of Polish Academy of Sciences (IFFM
PAS) in Gdańsk.
The present monograph is a sort of summary of my multi-years research activities,
both personal and those conducted by the research team headed by me.
Most of all, the monograph presents a concept and research tool having the form
of a coherent computer environment, bearing the name of MESWIR, which can be
used for analysing the dynamic state of rotating machines within the linear and,
most of all, non-linear range.
What is characteristic of the book is that it proposes a uniform and continuous
model of system operation within the entire range of rotating machine rotational
speed, including conditions when the stability limit is exceeded. This way, using one
research tool we can analyse both qualitative transformation of the vibration pattern
after the system exceeds the stability limit, and generation of non-elliptical displacement
trajectories and complex vibration spectra within the stable regime of machine
operation.
This is illustratively shown in the diagram below.
Obviously, the system MESWIR allows modelling the dynamic state of the
system based on the assumed linear nature of changes of exciting forces and/or
in the absence of structural non-linearities in the system. The non-linearity is
generated automatically in the calculation process. This fact is of high importance
from the point of view of the model based diagnostics, a new and rapidly developing
branch of knowledge.
This book, as well as the research tools and methodology of calculations proposed
in it, could only come into existence based of the common knowledge already
gained in the field of interest, contribution to which can be found in the publications
of many outstanding scientists. First of all, I would like to thank Professor
Joachim Glienicke of the University of Karlsruhe, Germany. During nearly two
years of my scholarship stay and work with the research team headed by him I
learned a lot on the dynamics of rotors and slide bearings. These years were a real
scientific adventure for me.
I would also like to mention here the books by Professors: R. Gasch, R. Nordmann,
H. Pfutzner [
Rotordynamik, Springer-Verlag, 2002, 2. Auflage] and some
its earlier issues, the monographs by J. M. Vance [
Rotordynamics of Turbomachinery,
Wiley, 1988], J.S. Rao [
Rotor Dynamics - second edition, Wiley, 1991] and
M. Lalanne, G. Ferrari [
Rotordynamics Prediction in Engineering, Wiley, 1997].
Those works, which now can be considered the classics, have been basic learning
material for many engineers worldwide.
We are also obliged to mention here huge contribution of Bently-Nevada and
its research centre, the Bently Pressurized Bearing Company, former name Bently
Rotor Dynamics Research Corporation. The technical journal "Orbit" issued by
this company was a kind of a discussion forum, on which outstanding specialists
exchanged their opinions. The articles published in this journal by D. Bently, A.
Muszyńska, and many others can be considered fundamental and crucial to the
development of this branch of knowledge.
One of the most recognised international meetings of research workers involved
in studying rotor dynamics is IFToMM (International Conference on Rotor Dynamics),
the periodical conference at which authors from all over the world present
newest results of their research activity. Also noteworthy is the symposium ISROMAC
(International Symposium on Transport Phenomena and Dynamics of
Rotating Machinery), and a relatively new initiative, the symposium ISCORMA
(International Symposium on Stability Control of Rotating Machinery). Scientific
and technical conferences, as well as publications dealing with rotor dynamics are
so numerous that it is not possible to mention them all. The above list does not
pretend to be representative for the objective state of knowledge in the area of
interest, my only intention was to mention those issues which significantly affected
my process of gaining knowledge on rotor dynamics.
From among Polish research centres I would like to mention the research teams
headed by Professors T. Uhl, W. Cholewa, Z. Gosiewski, Z. Kozanecki, Z.Walczyk,
R. Gryboś, R. Rządkowski and O. Olszewski, whose work has also had great
impact on my research activities and has significantly contributed to worldwide
achievements in this area of knowledge.
The present book includes voluminous material recorded during the experiments
performed on real objects. Publishing this material was only possible due
to author's cooperation with the domestic power industry and with over ten research
teams, within the framework of large all-Polish Government Projects.
Of extreme importance here was the long lasting cooperation with
ALSTOM Power Ltd, having their seats in Elbląg (Poland). The engineering
and servicing staff of the company took direct participation
in the investigations carried out on real objects, and in formulating
assumptions for new research tools to be developed. Verifying the research
tools presented in the monograph would not have been possible
without the cooperation with the company. In this sense the book is a
collective achievement of ALSTOM and IFFM.
Part of the computer system MESWIR (for comprehensive modelling of the
line of rotors and slide bearings within the linear range) is made available for the
Readers in the form of the CD included to the book. This provides opportunities
for all interested to construct, on their own, selected characteristics of rotor and
slide bearings.
In ending, I would like to express my hope that this monograph will get warm
reception from the Readers. At the same time I take upon myself all possible
blame for its substantial and editorial errors and inaccuracies.